Sr Indus Engineer EA & FA

Rockwell Automation is a global technology leader focused on helping the world’s manufacturers be more productive, sustainable, and agile. With more than 28,000 employees who make the world better every day, we know we have something special. Behind our customers - amazing companies that help feed the world, provide life-saving medicine on a global scale, and focus on clean water and green mobility - our people are energized problem solvers that take pride in how the work we do changes the world for the better.

We welcome all makers, forward thinkers, and problem solvers who are looking for a place to do their best work. And if that’s you we would love to have you join us!

Job Description

JOB SUMMARY:

With direction in the form of reported goals, supports the introduction of new products to the manufacturing facility following the RA Common Product Development (CPD) processes. Work with Design and Manufacturing Engineering to ensure optimum product and process design for manufacturability. Develop and implement manufacturing layout and processes and associated documentation, estimates manufacturing cost, and coordinates execution of prototype and pilot activities. Works on issues of diverse scope where analysis of situations or data requires an in-depth evaluation of variable factors. Exercises judgement in selecting methods, techniques, and evaluation criteria for obtaining results.

You will report to MANAGER, MECHANICAL ENGINEERING working in Hybrid Mode, Bangalore location.

Your Responsibilities:

• Actively serve as the Industrialization representative, in all phases, on NPI/Continuation Engineering project teams, for both EA and FA.
• Design, manufacturing processes and testing experience on PCBA BUILD
• Work closely with Build Team in ensuring build success.
• Great experience on PCBA design such as routing, component selection, component placement, material selections, heat generation and dissipation methods, reliability design w.r.t shock & vibration, Assembly method process review, etc.
• Having strong experience on study and review of PCBA design for better cost, quality and process time, in accordance with takt/cycle time, yield performance, false rejects, etc.
• Excellence on DfX (Design for Manufacturing & Assembly) tools and optimizing the design.
• Lead Design for Manufacturing (DFM) and Design for Assembly (DFA) analyses.
• Identify assembly equipment, tooling, and fixture requirements. Participate in the procurement, installation and validation activities.
• Very strong experience on Process Failure Mode Effects Analysis (PFMEA)
• Cost review of the PCBA design/processes and coordination with vendors for better costs.
• Electronics Assembly machinery knowledge, such as SMT, reflow, selective soldering, wave soldering, etc
• Create Documented Work Instructions (DWI).
• Coordinate prototype and pilot build and evaluation activities.
• Ensure compliance to all production environmental, health, and safety requirements.
• Facilitate final acceptance of all new assembly processes
• Apply engineering and familiarity of Rockwell Automation systems to perform duties and responsibilities.
• Independently research, develop and implement cost reduction and process improvement projects. May lead a small team to complete these projects.
• Contribute to yearly productivity savings to ISC organization.
• Track product manufacturing cost throughout the NPI project.
• Effectively work concurrently on multiple NPI and non-NPI projects.
• Good Communicatation skills required, both verbally and in written form, to a broad audience of varying technical and cultural background.
• Lead others from within and outside of the Industrialization group to achieve common objectives.
• Use facts and logic.
• Working experience with SAP, Optel, OMS, etc
• Experience in working with cross functional teams.

The Essentials - You Will Have:

• Bachelor / master's degree in industrial/Mechanical/Electronics Engineering
• Minimum of 5+ years of experience in a manufacturing environment.
• IPC standards.
• Some travel may require.

The Preferred - You Might Also Have:

• Develop and update the Manufacturing Plan.
• Design production floor layouts, if needed.
• Contribute to development of group level goals and strategies for achieving those goals.
• Teach other Industrialization Engineers how they perform the work that is expected of them. They participate in various business processes, and they need to know how to use different tools, such as business systems and computer programs, to complete their work.
• Demonstrated understanding of New Product Introduction process.
• Experience with Project Management, Design For Manufacturability and Assembly (DFMA), and Lean Six Sigma tools and methodologies

What We Offer:

Our benefits package includes …

• Comprehensive mindfulness programs with a premium membership to Calm
• Volunteer Paid Time off available after 6 months of employment for eligible employees
• Company volunteer and donation matching programme – Your volunteer hours or personal cash donations to an eligible charity can be matched with a charitable donation.
• Employee Assistance Program
• Personalised wellbeing programs through our OnTrack program
• On-demand digital course library for professional development

... and other local benefits!

At Rockwell Automation, we are dedicated to building a diverse, inclusive, and authentic workplace. If you're excited about this role but your experience doesn't align perfectly with every qualification in the job description, we encourage you to apply anyway. You may be just the right person for this or other roles.

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Rockwell Automation’s hybrid policy aligns that employees are expected to work at a Rockwell location at least Mondays, Tuesdays, and Thursdays unless they have a business obligation out of the office.