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BMW TechWorks India

Lead Engineer- Underrun Protection and Aero Covers (Passenger Car)

Pune · Staff/Principal

Expect moderate competitionVerified listingPosted 19d ago

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97Experience

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Skills required

20 listed
Thermal ManagementEngineering DrawingsSupport EngineeringAutomotive EngineeringPolymer EngineeringSystems DevelopmentExhaust SystemsProduct Lifecycle+12 more
Thermal ManagementEngineering DrawingsSupport EngineeringAutomotive EngineeringPolymer Engineering

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Job description

Role

Lead Engineer- Underrun Protection and Aero Covers (Passenger Car)

Visit our website bmwtechworks.in to know more.

Follow us on LinkedIn I Instagram I Facebook I X for the exciting updates.


About the UNIT/ Unit Overview

Digital Product Engineering

Location

Pune

Experience:

8-12

Number of openings

1

What awaits you/ Job Profile

  • You will shape the future BMW vehicle efficiency, underbody aerodynamics, thermal management, and vehicle protection systems by developing Underrun Protection and Aero Cover systems for passenger cars.
  • You will contribute to concept development, CAD engineering, packaging, integration, validation, and industrialization of underbody protection and aerodynamic components.
  • Develop and maintain 3D CAD models, assemblies, engineering drawings, and release documentation for underrun shields, underbody panels, aero covers, and associated mounting systems.
  • Support vehicle package studies, aerodynamic optimization activities, prototype development, testing, and production implementation.
  • Collaborate closely with Aerodynamics, Vehicle Integration, Body, Powertrain, Thermal Management, NVH, Manufacturing, Testing, Purchasing, and Supplier Engineering teams.
  • Ensure compliance with aerodynamic efficiency, durability, crash, NVH, thermal, weight, cost, sustainability, and manufacturing requirements throughout the product development lifecycle.
  • Support engineering change management and issue resolution activities from concept through series production.

What should you bring along

  • Bachelor's or Master's degree in Mechanical Engineering, Automotive Engineering, Polymer Engineering, or a related field.
  • Minimum 8-12 years of experience in automotive exterior, underbody, aerodynamic, or body systems development.
  • Strong understanding of vehicle underbody systems and aerodynamic component integration.
  • Experience working with OEMs or Tier-1 suppliers in body, exterior, aero, or underbody component development.
  • Knowledge of automotive engineering release processes and product development methodologies.
  • Experience in cross-functional vehicle development programs.
  • Strong communication, problem-solving, and stakeholder management skills.
  • Proficiency in English; German language skills would be an advantage.

Must have technical skill

  • Design and development of:
  • Underrun Protection Covers
  • Front Underride Shields
  • Underbody Protection Covers
  • Battery Protection Shields
  • Stone Impact Protection Systems
  • Splash Protection Panels
  • Strong understanding of vehicle ground clearance and protection requirements.
  • Knowledge of load paths and attachment strategies for underbody components.
  • Strong understanding of aerodynamic performance requirements.
  • Experience supporting drag coefficient reduction initiatives.
  • Knowledge of airflow management around:

Front Axle, Rear Axle, Battery Systems, Cooling Modules, Exhaust Systems, Rear Diffuser Areas

  • Understanding of aerodynamic efficiency targets and vehicle range optimization for EVs.
  • Knowledge of vehicle NVH requirements and underbody noise optimization techniques.
  • Support component-level and vehicle-level validation activities.
  • Conduct root cause investigations and corrective action implementation.
  • Develop detailed CAD models, assemblies, engineering drawings, and release documentation.
  • Perform tolerance stack-up studies and interface management.
  • Create component specifications and engineering standards.
  • Conduct design reviews and technical feasibility assessments.
  • Manage engineering releases and design changes throughout the product lifecycle.
  • Experience in Design for Manufacturing (DFM).
  • Experience in Design for Assembly (DFA).
  • Understanding of supplier tooling development and industrialization processes.
  • Knowledge of cost optimization and value engineering methodologies.

Good to have Technical skills

  • CATIA V5/V6 Part Design, Assembly Design, GSD, and Drafting.
  • Teamcenter, ENOVIA, or equivalent PLM systems.
  • GD&T and Tolerance Stack-up Analysis.
  • CFD and Aerodynamic Development exposure.
  • Wind Tunnel Testing knowledge.
  • Vehicle Aerodynamics and Airflow Management.
  • DFMEA, DVP methodologies.
  • Lightweight Design and Material Optimization.
  • Sustainability and Recyclability Assessment.
  • Root Cause Analysis, 8D, Six Sigma, and Problem-Solving tools.
  • Knowledge of underbody regulatory requirements.
  • Supplier Management and Technical Coordination.
  • Global vehicle development program experience.
  • Cost Reduction and Value Engineering initiatives.

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Applicants who checked fit first are 3.1× more likely to hear back

Your match scoreFree · sign in
86Overall
64Skills
97Experience

Your score for this role already exists

ASAI compared this JD against 41 signals - skills, seniority, domain, stack overlap etc. Add a resume and it unlocks in about 30 seconds.

Always free · no credit card · 1 tap with Google

Free · no signup

Get tomorrow's jobs before you have to search

Daily job drops, skill trends and free resources - posted straight to the group. Leave any time.

Join WhatsAppJoin Telegram

No spam. Just jobs and resources.

Why people use ASAI

Someone shared one job with you. ASAI keeps finding the rest.

  • Scored, not searched. Every role ranked against your actual profile.

  • Alerts as often as hourly. Reach new roles while the pile is still small.

  • Skill gaps, spelled out. See exactly which requirements you don't meet yet.

  • Verified jobs, only. Say no to ghost jobs. Your time deserves respect.

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