Lead Engineer - Validation and Verification of the Complete Vehicle

Role

Lead Engineer - Validation and Verification of the Complete Vehicle

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About the UNIT/ Unit Overview

Digital Product Engineering

Location

Pune

Experience:

6-12 years

Number of openings

1

What awaits you/ Job Profile

• Drive virtual validation activities for Interior and Exterior systems in collaboration with Product Integration Specialists and Process Engineers.
• Analyze and evaluate CAD design changes, including geometry updates and index revisions.
• Perform detailed digital feasibility checks, validating assembly requirements, clearances, interfaces, clips, fasteners, and manufacturing constraints.
• Leverage your expertise in manufacturing processes, tooling, jigs & fixtures to assess assembly readiness in a virtual environment.
• Evaluate sub-assembly manufacturing concepts (Cockpit, Bumper, etc.) and identify potential production risks at an early stage.
• Ensure compliance with BMW Group T-GAP and T-Requirement checkpoints through comprehensive CAD assessments.
• Support early production validation, prototyping, and cubing activities to enhance product maturity.
• Lead the cross-plant consolidation of technical issues, driving effective resolution and escalation management.
• Contribute to the development of production-ready product concepts, process improvements, and cross-functional standards.
• Conduct KOVA (Virtual Validation) assessments and provide recommendations at key development gateways.
• Play a key role in enabling a seamless transition from digital design to manufacturing, ensuring high quality and efficient product launches.

What should you bring along

• A strong background in CAD, particularly with CATIA or Team center Vis Mockup.
• Good communication skills in English
• Dynamic simulations such as path creation and clash detection
• Lead risk assessment and mitigation strategies using simulation
• A proactive attitude and the ability to work collaboratively with technical teams.

Must have technical skill

• Strong understanding of end-to-end vehicle development lifecycle with the ability to translate product design requirements into manufacturing and assembly system simulations
• Proven track record of delivering minimum 2 complete automotive programs, including virtual manufacturing validation and production readiness
• Expertise in plant validation through simulation, including:
  • Assembly feasibility validation
  • Production flow analysis
  • Assembly path creation and Clash detection
• Hands-on experience with PLM tools (e.g., Teamcenter, Windchill, Enovia. etc)
• Advanced proficiency in CATIA or DELMIA or TC Vic Mockup

Good to have Technical skills

• Advanced simulation skills including IPS cable simulation & Ergonomic Simulations
• Simulation for Flexible parts/Bending simulations
• German language
• Knowledge of digitization workflows, data exchange formats, and version control in a design/engineering context.
• Project management