SENIOR ENGINEER

RESPONSIBILITIES/ BRIEF JOB DESCRIPTION OF ACTIVITIES

Productivity (P):

Develop and modify CNC/VMC programs using G-code/M-code based on engineering drawings and CAD models.

• Plan machining processes, tool selection, work holding and machining sequences.

• Optimize cutting parameters, tool paths and machining methods to reduce cycle time.

• Run program simulations, prove-outs and trial machining before production release.

• Improve machine utilization and productivity through continual improvement initiatives.

• Support production during program-related issues and minimize machine downtime

Quality (Q):
• Ensure CNC programs produce components as per drawing specifications and required tolerances.

• Verify dimensions, GD&T, surface finish and other critical characteristics during prove-out and production.

• Select appropriate tools, cutting parameters and machining strategies to achieve required quality.

• Investigate machining defects and implement corrective/preventive actions.

• Perform root cause analysis for recurring quality issues.

• Coordinate with Quality and Design teams for drawing or process-related issues

Cost (C):

• Optimize cutting tools, speeds, feeds and machining strategies to reduce machining cost.

• Minimize tool consumption, scrap, rework and unnecessary machine time.

• Identify opportunities for tool-life improvement and process cost reduction.

• Support cost-reduction and continual-improvement projects.

• Ensure economical selection of tooling, fixtures and machining processes.

Delivery (D):

• Prepare CNC programs within planned timelines to support production schedules.

• Ensure timely prove-out and release of new/modified programs.

• Provide quick program corrections during production to avoid delays.

• Coordinate with Production, Quality, Tool Room and Design teams to meet delivery requirements.

• Maintain and update approved CNC programs and ensure correct program availability at the machine.

Safety (S):

Follow all machine safety and shop-floor safety rules.

• Check program coordinates, tool offsets, work offsets, spindle direction, and feed rates before running the machine.
• Test programs safely using simulation, dry run, single block, and reduced feed.
• Use cutting tools, fixtures, workpieces, and measuring instruments safely and correctly.
• Report any unsafe condition, machine problem, tool failure, or hazard immediately.
• Wear required PPE and follow all EHS rules.
• Check the program properly to avoid machine crashes, tool damage, and accidents.

Environment (E):

• Follow company environmental procedures applicable to CNC/VMC machining operations.
• Minimize material, coolant, cutting-tool, and energy wastage through efficient machining practices.
• Support proper segregation and disposal of metal chips, used cutting tools, coolant, and other machining waste.
• Promote energy-efficient machining and reduce unnecessary machine idle time.
• Maintain clean and organized programming and machining work areas.
• Support environmental and sustainability initiatives implemented by the organization.

Morale (M):

• Maintain effective communication and coordination with Production, Quality, Design, Tool Room, and other support functions.
• Share technical knowledge and programming best practices with team members.
• Support operators and setters in resolving CNC/VMC programming and machining issues.
• Encourage teamwork, problem-solving, and continual improvement.
• Maintain a positive and professional attitude while working under production pressure.
• Participate in training, skill development, and knowledge-sharing activities.
• Contribute to a disciplined, safe, and collaborative shop-floor environment.

ESG:

• Support Environmental, Social, and Governance objectives of the organization.
• Promote responsible use of materials, cutting tools, energy, and other resources.
• Follow ethical practices, company policies, and applicable statutory requirements.
• Maintain accurate and controlled CNC program documentation and revision history.

AUTHORITY

• Develop, modify, simulate, and recommend CNC/VMC programs, tools, cutting parameters, and machining methods as per approved requirements.
• Stop machining and take corrective action if there are safety issues, program errors, drawing problems, or quality concerns.
• Coordinate with Production, Quality, Design, Tool Room, and Maintenance teams for programming issues and process improvements; final program approval as per company authorization.

COMPETENCY TO PERFORM THE JOB

(QUALIFICATION, EXPERIENCE,

DESIRED EXPOSURE TO JOB-RELATED TECHNIQUES, ETC / JOB SPECIFICATION

• Diploma / ITI / BE in Mechanical Engineering or related field.
• CNC/VMC programming certification (preferred).
• 3–5 years of relevant experience in CNC/VMC programming and machining.
• Experience in independent programming, prove-out, optimization, troubleshooting, and process improvement.
• Experience in machining complex components is preferred.
• Experience in precision machining, tool rooms, or manufacturing industries is desirable.

PERFORMANCE MEASURES

(Dept. Objective, KPI & KRA)

• Reduce machining cycle time and improve machine utilization
• Maintain required quality and reduce machining-related defects
• Reduce tool consumption, scrap, and machining cost
• Release CNC programs and corrections on time as per production plan
• Zero machine crashes and compliance with safety procedures
• Implement improvements in tooling, programming, cycle time, and machining process