Repair Engineer

ROLES AND RESPONSIBILITY:

• Develop new repairs for commercial engine components by utilizing conventional or innovative repair techniques.
• Evaluate engine component damages reported by customer/airline to develop repair schemes and coordinate with engine manufactures for timely approval of repair schemes.
• Evaluating the cost advantage between repairing a part & buying a new part and ensuring cost savings for airline customer.
• Perform stack-up analysis & design hand calculations as needed for repair.
• Developing repair technical data on engine components at On-Wing, AOG level like Borescope Blending, Chasing of threads, Adhesive fill and Touch up repairs on composite parts.
• Evaluating service bulletins (SB), Airworthiness Directives (AD), etc issued by aircraft/engine manufactures.
• Creating Substantiation Memo documents and Instructions for Continued Airworthiness (ICA’s) in accordance with FAA code of federal regulations for applicable repair scheme.
• Co-ordination with other disciplines like IPT leads, Structures, Design, Metallurgy, Standard Practices and Customer Technical Support in evaluating the repair technical data.
• Performing quality checks to improve the quality of the product within on-time schedule with first time acceptance and customer satisfaction.
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SKILLS / COMPETENCE:

Must have:

• B.E or B.Tech in Mechanical Engineering or equivalent
• 10 - 15 Years of experience in repair development engineering
• Ability to conduct technical reviews of repair tasks before submitting to customer.
• Sound knowledge in repair design fundamentals, Engineering concepts and applications.
• A good team player, people leader who can work well under pressure or in stressful and demanding situations or environments.
• Well aware of Aircraft /Aero Engine components and functional details along with their operation procedures.
• Good at understanding in various repair processes (e.g Machining, Thermal spray coating/plating, Welding, NDT & Cleaning) & Engineering drawings.
• Having good knowledge on GD&T and ASME Y14.5 1994 standards.
• Effective communicator and should have the ability to lead client discussions with all stakeholders on Technical subject related and take decisions accordingly.
• Competent in MS office applications.
• Ability to train, mentor and control the new joiners in the team.

Desired:

• Worked with Aero Engine OEM (RR or GE)
• Exposure to repair process
• Basic Modeling and drafting skills in any of the CAD tools.

Skills Required

Geometric Tolerancing, Aircraft Engines, Geometric Dimensioning And Tolerancing (GD&T), Repair

Role

Responsible for developing new repairs for aero engine components. May execute medium complex projects. May conduct repair evaluation on components and/or assemblies to assist in the development process by ensuring repairs are regulatory compliant, cost effective and feasible. Communicates with the other engineering personnel to coordinate with engineering disciplines and assure approval. Typically requires a Bachelor's degree in Engineering and 10 to 15 years of related experience.

Desirable Skills

Geometric Tolerancing, Aircraft Engines, Geometric Dimensioning And Tolerancing (GD&T), Repair

Designation

Associate