Job description

Responsibilities & Key Deliverables

Lead process planning and industrialization activities for new product launches and engineering changes to achieve seamless production readiness
Handling TCF Process Engg team for Planning & execution of various platform projects & Capacity enhancement projects
Manage Capex projects from need identification, budgeting, procurement, installation, commissioning, and buy-off while ensuring cost and timeline adherence
Facility Planning, Development and execution of TCF fixtures along with FTG (Fixtures Tools & Gauges) process planning
Evaluate and implement automation and advanced manufacturing technologies to improve productivity, quality, and operational efficiency
Drive quality assurance initiatives through PFMEA, SPC, CAPA, mistake-proofing, and process controls to achieve FTR, ETR, and DCE targets
Lead lean manufacturing and TPM initiatives focused on lead time reduction, waste elimination, equipment effectiveness, and continuous improvement
Plan and execute line balancing, facility layout planning, and manpower optimization to meet business volume requirements
Ensure compliance with quality management systems including PPAP, Process Flow, Control Plans, SOPs, and other manufacturing standards
Collaborate closely with Production, Quality, R&D, Finance, Purchase, Suppliers, and Vendors to support manufacturing excellence and business objectives
Lead DFA (Design for Assembly) and VAVE (Value Analysis & Value Engineering) initiatives
Sound knowledge of Assembly fixtures design, GD & T, Master checker
Deliver cost-saving, innovation, and productivity improvement projects that enhance PQCDS (Productivity, Quality, Cost, Delivery, Safety) performance
Thorough Knowledge of TCF Manufacturing Process, Tooling, ECU flashing, End-of-Line equipments like RBT, W/A, Shower testing etc.
Identify, analyse, and resolve critical and chronic manufacturing quality issues using structured problem-solving methodologies
Finalization of PLC & automation specifications in all TCF equipment
Handling ECN's and monitoring PCRN's related to TCF shops. APQP Elements related to FTG planning and development
Process Digitization & Industry 4.0 adaptation. Poka-Yoke Implementation
Able to identify required changes in EOL Machines (Brake Oil Filling, AC Filling, Coolant Filling Equipment), RBT (Roller Brake Tester) as per new models to be executed
Able to select Torque Tools, special tools as per new model requirement
Co-ordination with various suppliers for facilities development & implementation

Preferred Industries

Manufacturing

Manufacturing and Pr

Manufacturing & Trad

Education Qualification

B.E./B.Tech in Mechanical, Mechatronics, or related Engineering discipline

General Experience

8 - 10 years of experience in Process Planning, Manufacturing Engineering, Industrial Engineering, or Quality Engineering

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