Job description

Engine Shop Maintenance – Shop Floor (Electrical / CNC Maintenance)

Job Summary

Responsible for maintenance, troubleshooting, and reliability improvement of machine tools, CNC machines, assembly equipment, and special purpose machines (SPM) in the engine shop. Focus on preventive, condition-based, and reliability-centered maintenance to ensure high equipment uptime and productivity.

Key Responsibilities

Maintenance Activities

Carry out Preventive Maintenance (PM), Condition-Based Maintenance (CBM), and Time-Based Maintenance (TBM) for:
- Machine tools
- CNC machines
- Assembly equipment
Ensure all electrical equipment operates efficiently with minimal downtime

Reliability-Centered Maintenance (RCM)

Preserve system functionality through structured maintenance practices
Identify and analyze failure modes affecting equipment performance
Prioritize critical failure modes based on impact
Define and implement effective maintenance tasks to mitigate failures

Breakdown & Troubleshooting

Troubleshoot electrical and control system breakdowns using:
- Circuit diagrams
- Diagnostic tools and testing equipment
- Practical/shortcut fault-finding methods
Improve response time and enhance machine productivity

Maintenance Records & Analysis

Record repeated and major breakdowns in history logs / CMMS
Perform root cause analysis (RCA) for recurring failures
Implement corrective and preventive actions to avoid recurrence

Team & Contractor Management

Supervise shop floor technicians and subcontractors
Ensure timely and effective execution of maintenance activities
Coordinate with production teams for planned maintenance

Installation & Commissioning

Handle erection and commissioning of:
- VMC & HMC machining centers
- CNC machines and assembly lines
Experience with machines such as:
- DMG MORI, Mazak, Makino, GROB, WIA, Doosan, MAC
Work on equipment including:
- Lathe machines
- Grinding machines
- Industrial robots
- SPMs (Balancing, Honing, Hardening, Press, etc.)

PLC & CNC Control Systems

Read, write, and troubleshoot PLC programs:
- FANUC
- Mitsubishi MELSEC (Q, L, F Series)
- Siemens (S7-300/400)
- ABB
Troubleshoot CNC/NC systems:
- FANUC: 18i, 16i, PowerMate, 160i, 180i series
- SIEMENS: 840D, 840Di, 802D, SL840D/Di, SL810D

Special Equipment Handling

Maintenance of Special Purpose Machines (SPM) such as:
- Hardening machines
- Honing and lapping machines
- Plug press machines
- Sealant application systems

Required Qualifications

Education

Diploma in Electrical / Electronics / Mechatronics / Mechanical

Experience

Experience in:
- Heavy engineering industries
- Automotive manufacturing
- Engine or machine shop environments

Technical Skills

Strong knowledge of CNC systems and machine tools
PLC programming and troubleshooting
Electrical schematics reading
Root cause analysis and reliability engineering

Hands-on experience in SPM and automation systems

Skills Required

Troubleshooting in CNC, PLC programming, , HMI, Hydraulics, Pneumatics, Troubleshooting

Years Of Experience

5 to 10 years

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