ESS Testing Engineer
Gurgaon · Mid Level
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Job description
Job Description – Testing & Validation Engineer (ESS)
Position: Testing & Validation Engineer – Energy Storage Systems (ESS)
Department: Engineering / R&D
Location: IMT Manesar Gurgaon
Reports to: R&D Manager
Role Overview
The Testing & Validation Engineer will be responsible for planning, executing, and documenting testing activities for lithium-ion battery packs, battery management systems (BMS), and complete energy storage systems (ESS). This role ensures compliance with safety, reliability, and performance standards and supports product certification, new product development, and customer validation.
Key Responsibilities
• Develop and execute test plans, validation protocols, and procedures for battery modules, packs, and ESS systems.
• Conduct performance, safety, and reliability tests including capacity, cycle life, thermal, mechanical, and environmental testing.
• Validate BMS functionality and communication protocols (CAN, RS485, Modbus, etc.) with inverters/PCS.
• Analyze test data, identify root causes of failures, and recommend corrective actions.
• Prepare test reports, validation summaries, and compliance documentation for internal and external stakeholders.
• Ensure lab equipment and test benches are properly calibrated and maintained.
• Support field testing and customer pilots, including troubleshooting and failure analysis at site.
• Stay updated with evolving standards and regulations for ESS (UL9540, IEC 62619, IEC 62133, BIS, etc.).
Key Skills & Competencies
• Knowledge of lithium-ion batteries (LiFePO4), BMS, and ESS systems.
• Experience with battery testing equipment (battery cyclers, thermal chambers, safety testers).
• Familiarity with international safety and performance standards for ESS.
• Proficiency in data acquisition, analysis, and reporting (Excel, PowerPoint word, origin preferred).
• Understanding of electrical safety practices in high-voltage battery testing.
• Strong problem-solving and root cause analysis skills.
• Good communication and documentation skills.
Qualifications & Experience
• B.Tech/M.Tech in Electrical, Electronics, Energy, Mechanical, or related fields.
• 2–5 years of experience in battery testing, validation, or product certification.
• Experience in ESS/BESS, or renewable integration projects preferred.
Open Positions
1
Skills Required
Lithium Battery, ESS, HV Systems
Role
About the Role:
- The ESS Testing Engineer will be responsible for conducting thorough testing and validation of Energy Storage Systems.
- The role involves developing and implementing testing protocols to ensure products meet industry standards and specifications.
- The engineer will collaborate with design and development teams to provide insights and feedback based on testing results.
About the Team:
- You will be part of a dynamic team of engineers and technicians focused on enhancing energy storage solutions.
- The team prioritizes innovation and continuous improvement, working closely with various departments.
- Collaboration and knowledge sharing are key values within the team, fostering a supportive work environment.
You are Responsible for:
- Designing and executing test plans, including performance, safety, and reliability evaluations of ESS products.
- Analyzing test data and providing detailed reports on findings, including recommendations for design improvements.
- Ensuring compliance with relevant regulatory requirements and maintaining quality standards throughout the testing process.
To succeed in this role – you should have the following:
- A degree in Electrical Engineering, Mechanical Engineering, or a related field, with relevant experience in testing and validation.
- Strong analytical and problem-solving skills, with the ability to interpret complex data sets.
- Familiarity with energy storage systems and knowledge of relevant industry standards and testing methodologies.
Education/Qualification
Bachelor of Technology or Polytechnic Diploma
Years Of Exp
2 to 5 years
Designation
Senior Engineer
tags
Lithium Battery, Energy Storage
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