IndiaOn-siteMid Level
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To ensure that avionics electronic assemblies, modules, equipment, and systems conform to design specifications, quality standards, customer requirements, and regulatory requirements through inspection, testing, documentation verification, and quality assurance activities. Person should be well versed & should have previous working experience with organizations like HAL, ADA , DGAQA. Person will be responsible for:
(a) Incoming Material Inspection
(i) Inspect incoming electronic components, PCBs, connectors, cables, and mechanical hardware.
(ii) Verify part numbers, quantities, manufacturer details, and Certificates of Conformance (CoC).
(iii) Ensure materials meet specified technical and quality requirements.
(b) In-Process Inspection
(i) Perform stage inspections during PCB assembly, wiring, cable harness fabrication, and equipment integration.
(ii) Verify workmanship standards for soldering, wiring, crimping, and assembly activities. Conduct special process audits (soldering, crimping, conformal coating, etc.) internally and at Vendors locations.
(iii) Ensure compliance with approved drawings, process sheets, and work instructions.
(c) Final Inspection and Testing
(i) Conduct final inspection of avionics assemblies and equipment prior to testing and delivery.
(ii) Verify mechanical fitment, wiring continuity, labelling, and product configuration.
(iii) Witness and record functional tests, environmental tests, and acceptance tests.
(d) Documentation Review
(i) Prepare Quality Assurance Plans (QAP), Production Acceptance Test Procedures (PATP), and Production Qualification Tests (PQT) as per aerospace standards.
(ii) Review inspection reports, test records, manufacturing reports, and quality documents.
(iii) Should have good knowledge of manufacturing documentation such as FAI (First Article Inspection), process sheets, and work instructions.
(iv) Ensure traceability of components, assemblies, and serialized equipment.
(v) Verify completion of all quality records before product release.
(e) Customer Inspection Support
(i) Coordinate and support inspections conducted by customers such as HAL, CRI and other aerospace industry agencies.
(ii) Present quality records, inspection reports, and test results during customer inspections.
(iii) Support closure of customer observations and quality comments.
(f) Non-Conformance Management
(i) Identify and report non-conforming materials and products.
(ii) Raise Non-Conformance Reports (NCRs) and track corrective actions.
(iii) Verify implementation and effectiveness of corrective actions.
(g) Configuration and Traceability Control
(i) Verify product configuration against approved drawings and BOM.
(ii) Ensure incorporation of engineering changes and revision updates.
(iii) Maintain traceability of critical components, assemblies, and test records.
(h) Quality System Compliance
(i) Ensure compliance with AS9100, ISO 9001, customer requirements, and internal quality procedures.
(ii) Participate in internal, customer, and external quality audits.
(iii) Support continuous improvement initiatives.
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